CAM Innovation: Leading the Way in DC Motor Equipment

At CAM Innovation, we take pride in our position as industry leaders in the heavy-duty electric motor repair sector. Our comprehensive range of DC motor equipment is designed to meet the diverse needs of industries such as railroads, mines, steel and paper mills, transit, oil and gas, and other heavy industrial applications. Our commitment to innovation and quality is evident in every piece of machinery we produce.

With decades of experience, we’ve developed a deep understanding of the challenges faced by our clients in maintaining and repairing large-scale electric motors. This insight has driven us to create cutting-edge solutions that not only meet current industry standards but also anticipate future needs. Our engineering team continuously pushes the boundaries of motor repair technology, incorporating the latest advancements in automation, precision engineering, and smart systems.

We recognize that downtime is costly in heavy industries, which is why our equipment is designed for maximum efficiency and reliability. From our Multi-Process Universal Machines to our specialized Commutator Rise Slotters, each piece of equipment is built to streamline repair processes, reduce handling time, and ensure consistent, high-quality results. By choosing CAM Innovation, our clients gain access to a comprehensive ecosystem of motor repair solutions, backed by our unparalleled expertise and support.

Multi-Process Universal Machines: The Future of Motor Repair

Our Multi-Process Universal Machines are the cornerstone of our DC motor equipment line. These state-of-the-art machines instantly transform your facility into a high-quality traction motor manufacturing and repair center.

Key Features:

All-in-one solution for armature repair
Significantly reduced armature handling time
Consistent, high-quality motor repairs
Suitable for a wide range of motor sizes

Our DJ/DJM Universal Machines are particularly noteworthy. The DJ model, with its impressive 12,000-pound capacity and 96-inch between centers, is perfect for heavy-duty industrial motors. For traction motors, our DJM variant offers a 6,000-pound capacity and 72-inch between centers, making it ideal for railroad and transit system motor repairs.

Both models offer a comprehensive range of repair functions, including:

Automatic undercutting
Tape and wire banding
Armature reroll
Brush deburring
Coil lead cut-off
TIG welding
Commutator turning

By consolidating these processes into a single machine, we’ve revolutionized the motor repair workflow, dramatically reducing handling time and improving repair consistency.

Automatic Mica Undercutters: Precision and Efficiency Combined

Our Automatic Mica Undercutters are designed to save hours of labor while improving the quality of results. These machines are suitable for DC motor manufacturing and repair shops of all sizes.

The EMT Automatic Multi-Process Machine is a standout in this category. It combines our world-renowned Automatic Mica Undercutter with a roller stand, offering:

Enhanced stability for large armatures
Optional TIG Weld Attachment for expanded capabilities
High-speed operation without compromising precision
Versatility for a wide range of service shop applications

With 65 years of experience in manufacturing automatic undercutters, we’ve refined the EMT to meet the evolving needs of the industry.

Lathe Mounted Undercutters: Compact Power for Smaller Shops

For motor shops with space constraints, our line of Automatic Lathe Mounted Undercutters offers the same automated processes as our larger, stand-alone machines. The CU Automatic Lathe Undercutter is a prime example of our commitment to providing solutions for shops of all sizes.

Key Benefits:

Space-efficient design
Automated undercutting processes
Suitable for smaller armatures
Cost-effective solution for smaller shops

Banding Machines: Precision and Consistency in Armature Banding

Our TS Banding Machine is specifically built to improve your banding process. It produces tight, consistent bands of tape or wire while accurately maintaining tension.

Features:

Fast setup
Simple operation
High precision for consistent results
Suitable for high-productivity motor shops

Tension Banding Devices: Portable Precision

The Portable Banding (PB) Tension Unit is designed for shops that need flexibility in their banding operations. This self-contained unit applies controlled tension to wire or tape when banding rotors.

Advantages:

Consistent tension application
Portable design for use in different workshop areas or client locations
Versatile for both wire and tape banding

Automatic TIG Welders: Consistency and Quality in Welding

Our Automatic TIG Welders provide a controlled, repeatable process for high-quality TIG welds. This technology simplifies welding, boosts productivity, and allows operators to multitask while monitoring the welding process.

Benefits:

Consistent, high-quality welds
Increased productivity
Reduced operator fatigue
Suitable for armatures that previously required hours of manual welding

Armature Seasoning: Simulating Real-World Conditions

The TA Armature Seasoning Machine is designed to heat and rotate heavy traction motor armatures at high speeds. This process simulates the motor’s commutator operating conditions, ensuring that repaired armatures are ready for real-world use.

Key Features:

High-speed rotation
Controlled heating
Suitable for heavy traction motor armatures
Ensures armature readiness for actual operating conditions

Armature Stands: Supporting Your Repair Process

We offer a diverse range of armature winding and rotating stands to support various winding operations. Our stands are robustly constructed using steel weldments and cast iron support standards.

Options Include:

Wheeled stands for portability
Stationary support stands
Customizable designs to suit specific shop needs

Motor Assembly Equipment: Safety and Efficiency in Motor Handling

Our motor assembly equipment is designed to safely assemble and disassemble motors, reducing crane usage time and minimizing the risk of component damage.

Advantages:

Single-worker operation
Reduced risk of component damage
Increased efficiency in motor assembly and disassembly

Commutator Rise Slotter: Precision in Commutator Preparation

The Commutator Riser Slot Cutter (CRS) automatically cuts coil lead slots into the middle of each commutator bar. This precision tool enhances the quality and consistency of commutator preparation.

Features:

Automatic operation
Ability to cut without lubricant in many configurations
Precise slot cutting for improved commutator performance

The CAM Innovation Advantage

At CAM Innovation, we’re not just equipment manufacturers; we’re partners in your success. Our comprehensive range of DC motor equipment is designed to meet the diverse needs of the heavy-duty electric motor repair sector. From our state-of-the-art Multi-Process Universal Machines to our specialized Commutator Rise Slotters, every piece of equipment we produce is a testament to our commitment to quality, efficiency, and innovation.

Why Choose CAM Innovation:

Industry Leadership: With decades of experience, we’re at the forefront of motor repair technology.
Comprehensive Solutions: Our product range covers every aspect of DC motor repair, from undercutting to welding and assembly.
Customization: We understand that every shop is unique. Our Engineering Division specializes in designing and outfitting complete motor maintenance facilities tailored to your specific needs.
Quality and Consistency: Our machines are designed to produce consistent, high-quality results, reducing errors and improving repair outcomes.
Efficiency: By consolidating multiple processes and automating complex tasks, our equipment significantly reduces repair times and labor costs.
Global Support: We serve a global clientele, providing support and solutions to motor repair shops worldwide.
Innovation: We’re constantly pushing the boundaries of what’s possible in motor repair technology, ensuring our clients always have access to the most advanced solutions.

Looking to the Future

As we continue to innovate and expand our product line, we’re excited about the future of DC motor repair. We’re exploring new technologies such as AI integration and IoT connectivity to further enhance the capabilities of our machines. These advancements will allow for predictive maintenance, real-time performance tracking, and even more precise control over repair processes.

We’re also committed to developing more sustainable and energy-efficient technologies, aligning with global sustainability goals. As the industry evolves, we’ll be there every step of the way, providing the tools and expertise needed to keep the world’s motors running efficiently and reliably.

Conclusion

At CAM Innovation, we’re more than just equipment manufacturers. We’re partners in your success, committed to providing the tools and expertise you need to excel in the competitive world of DC motor repair. Our comprehensive range of equipment, from Multi-Process Universal Machines to specialized tools like the Commutator Rise Slotter, represents the pinnacle of motor repair technology.

By choosing CAM Innovation, you’re not just investing in equipment; you’re investing in the future of your business. Our machines offer unparalleled efficiency, precision, and versatility, streamlining repair processes and minimizing downtime across various industries.

As we look to the future, we remain committed to pushing the boundaries of what’s possible in motor repair technology. With ongoing developments in areas like AI integration and IoT connectivity, we’re ensuring that our clients will always have access to the most advanced solutions in the industry.

Whether you’re a small repair shop looking to expand your capabilities or a large industrial facility seeking to optimize your motor maintenance operations, CAM Innovation has the solutions you need. Join us in revolutionizing the world of DC motor repair and experience the CAM Innovation difference today.

To learn more, contact CAM Innovation today!

FAQs

What are Multi-Process Universal Machines?
Multi-Process Universal Machines are innovative devices designed by CAM Innovation to perform multiple armature repair tasks in a single unit, significantly reducing handling time and streamlining the repair process for motors and generators.

Which industries can benefit from CAM Innovation’s DC motor equipment?
CAM Innovation’s DC motor equipment is designed for industries such as railroads, mines, steel and paper mills, transit, oil and gas, and other heavy industrial applications that require repair and maintenance of large motors and generators.

What are the main advantages of using CAM Innovation’s Multi-Process Universal Machines?
The key advantages include reduced armature handling time, improved workflow efficiency, enhanced precision and consistency in repairs, space and cost savings, and the ability to perform multiple repair processes in one versatile unit.

What is the difference between the DJ and DJM Universal Machines?
The DJ model is designed for heavy-duty tasks with a 12,000-pound capacity and 96-inch between centers, while the DJM variant is tailored for traction motors with a 6,000-pound capacity and 72-inch between centers, making it ideal for railroad and transit system motor repairs.

What unique features does the EMT Automatic Multi-Process Machine offer?
The EMT combines an Automatic Mica Undercutter with a roller stand, offers optional TIG welding capabilities, and is designed for fast, accurate, and versatile operation in service shops.

How does the JHT Large Universal Commutator Repair Machine improve efficiency?
The JHT combines commutator turning, automatic undercutting, and deburring in one machine, features smart technology with programmable motions, and significantly reduces armature handling time.

What types of armatures is the JH Universal Commutator Repair Machine best suited for?
The JH is designed for small to medium-sized armatures, making it ideal for servicing DC motors used in small generators, transit, and light rail systems.

How do CAM Innovation’s machines contribute to space and cost efficiency in repair shops?
By consolidating multiple repair processes into a single machine, these units eliminate the need for multiple specialized machines, saving valuable floor space and reducing overall equipment investment.

What additional equipment does CAM Innovation offer for motor repair shops?
CAM Innovation offers a range of equipment including Automatic Mica Undercutters, Banding Machines, Tension Banding Devices, Automatic TIG Welders, Armature Seasoning Machines, Armature Stands, Motor Assembly Equipment, and Commutator Rise Slotters.

How is CAM Innovation preparing for the future of motor repair technology?
CAM Innovation is exploring new technologies such as AI integration and IoT connectivity to enhance machine capabilities, allowing for predictive maintenance, real-time performance tracking, and more precise control over repair processes.