The Future of Flat Coil Manufacturing Systems

In the world of manufacturing, innovation is essential to staying ahead of the competition. CAM Innovation is at the forefront of this revolution with our Flat Coil Manufacturing System. Built on more than 30 years of experience in coil manufacturing, our system is designed to transform the way coils are produced, dramatically improving efficiency, quality, and reliability. By incorporating cutting-edge technology, we’re not just keeping up with industry demands—we’re leading the charge. The fully automatic nature of this system allows manufacturers to cut labor time by up to 50%, all while delivering a superior product.

Our advanced system includes several key components, each optimized for specific stages of coil production. Let’s dive deeper into how each element of our Flat Coil Manufacturing System is designed to streamline the manufacturing process and improve overall production quality.

SW Automatic Winding Machine: Precision and Consistency Every Time

The SW Automatic Winding Machine is the heart of the coil production process, and it delivers outstanding results every time. With its revolutionary features, this machine significantly enhances the winding process. Here’s a look at some of its key attributes:

Key Features:

• Winds Coil into Racetrack Shape: This is the first step in the process, creating the foundation of a well-formed coil.
• Consistent Results: The automatic winding machine produces reliable, repeatable results, ensuring that each coil is wound perfectly every time.
• Automatic Wire Guide for Hands-Free Winding: This feature allows the operator to focus on other tasks, reducing the time spent on manual handling.
• Automatic Wire Tension Control: A key innovation, this feature ensures that each loop is tightly wound, enhancing the quality and consistency of the coil.
• Light Curtain Protection: Safety is always a top priority. The light curtain protection ensures that the machine operates safely, reducing the risk of injury.
• Straight and Flat Loop Control: The automatic wire control ensures the loop is perfectly straight and flat, which is crucial for the final coil shape.

This technology allows manufacturers to improve production times and reduce errors, making the SW Automatic Winding Machine an essential part of the Flat Coil Manufacturing System.

ST Automatic Taping Machine: Efficient Insulation with Precision

The ST Automatic Taping Machine offers a vital step in the coil manufacturing process: insulation. Unlike traditional methods, which require manual labor, our automatic taping machine efficiently insulates the coil in two automatic steps, increasing both speed and precision.

Key Features:

• Eliminates Hand-Taping Knuckles: No more time-consuming hand-taping. The ST Automatic Taping Machine handles the insulation automatically, freeing up valuable labor.
• Two-Step Insulation Process: The machine insulates the entire coil area in just two steps, ensuring complete coverage and faster turnaround times.
• Servo Motor-Controlled Motions: The precise servo motors ensure accurate application of tape, allowing for flawless insulation each time.
• Operator Programmable Tape Overlap: This feature provides flexibility, allowing operators to adjust the overlap of the tape in different sections of the loop to meet specific production needs.
• Reliable Tape Tension Devices: The mechanically set constant tape tension devices provide consistent and reliable performance throughout the process.
• Industrial PC for Easy Maintenance: The industrial PC offers simple access for system monitoring and maintenance, ensuring minimal downtime.

By automating the taping process, the ST Automatic Taping Machine removes the risk of human error and enhances both the speed and quality of coil production.

SCC Pre-Forming Machine: Efficient Coil Shaping

Once the coil is wound and taped, it needs to be shaped into its final form. The SCC Pre-Forming Machine is specifically designed to handle this crucial step in the manufacturing process.

Key Features:

• Racetrack Coil to “D” Shape Transformation: The racetrack coil is transformed into a “D” shape at the push of a button, simplifying the entire process.
• Quick Process: The pre-forming process takes just a few seconds, improving overall production speed.
• Hydraulic Power for Consistency: Hydraulic power ensures that coils, even those made with heavy copper sections, are consistently shaped with minimal variation.
• Reduced Stress on Tape: Compared to traditional methods of compressing the loop in a former, the pre-forming machine reduces stress on the tape in the corners, ensuring that the final coil is more durable and precise.

This pre-forming process not only fast but also ensures that the coil maintains its integrity throughout the manufacturing process.

SCZ Forming Machine: Perfecting Coil Shapes with Precision

After pre-forming, the next step in coil production is final shaping. The SCZ Forming Machine is designed to accurately form the coil into its final shape, ensuring that each coil is identical and meets high-quality standards.

Key Features:

• Accurate and Repetitive Coil Formation: This machine ensures that each loop is formed accurately and consistently, which is crucial for achieving high-quality coils.
• Automatic Formation of Leg Radius and Corners: The SCZ machine automatically shapes the leg radius and corners, allowing for greater precision in the final coil form.
• Precision Shaping for Easy Nesting: The coils are shaped for easy nesting during winding, maximizing space and improving efficiency during the winding process.
• Servo Motor Motion for Precision: The servo motor provides exact control, delivering consistent results throughout the forming process.
• Hydraulic Clamping for Firm Wire Control: The hydraulic clamping system ensures that the wire is firmly controlled during the forming process, preventing any slippage or deformation.
• Industrial PC for Easy Maintenance: Like the other components of our Flat Coil Manufacturing System, the SCZ Forming Machine is equipped with an industrial PC that allows for simple system monitoring and maintenance.

The SCZ Forming Machine brings the coil to its final shape with the utmost precision, ensuring that it’s ready for further production steps.

Why Choose CAM Innovation’s Flat Coil Manufacturing System?

At CAM Innovation, we understand the importance of quality, efficiency, and reliability in coil production. Our Flat Coil Manufacturing System brings all these qualities together, allowing manufacturers to reduce labor costs, improve product quality, and increase production speeds.

Key Benefits:

• Reduced Labor Time: With up to 50% less labor required, our system helps manufacturers save time and reduce costs.
• Higher Quality Product: Each machine in the system is designed for precision, ensuring that the final product is of the highest quality, consistently meeting the required specifications.
• Increased Efficiency: The fully automated process reduces human error and speeds up production, improving overall factory efficiency.
• Easy Maintenance: With industrial PCs integrated into the system, maintenance is easier than ever, reducing downtime and keeping production running smoothly.

Ready to Transform Your Coil Production?

At CAM Innovation, we are committed to helping manufacturers achieve their goals through innovative, high-quality solutions. If you’re ready to take your coil production to the next level, the Flat Coil Manufacturing System is the perfect choice for your business.

Request our data sheet today to learn more about how our system can improve your manufacturing process. Our team of experts is here to answer any questions and guide you through the integration of this revolutionary technology into your operations.

To learn more, contact CAM Innovation today!

FAQs

1. What makes CAM Innovation’s Flat Coil Manufacturing System different from traditional coil production methods?
   CAM Innovation’s Flat Coil Manufacturing System stands out due to its fully automated processes, which drastically reduce labor time by up to 50%. Each machine in the system is designed for precision, reliability, and consistency, producing coils of higher quality with fewer errors. Unlike traditional methods, which require more manual intervention, our system is fully integrated, from winding to final shaping, which enhances both efficiency and product quality.
2. How much labor time can I expect to save with this system?
   By incorporating CAM Innovation’s fully automated system, you can expect up to a 50% reduction in labor time. Automation eliminates many manual steps, allowing your team to focus on more strategic tasks and reducing the need for constant supervision of the coil production process.
3. What are the key features of the SW Automatic Winding Machine?
   The SW Automatic Winding Machine offers several revolutionary features, including:

• Racetrack Shape Winding: This creates the foundation for a well-formed coil.
• Consistent Results: Ensures reliable, repeatable results with every coil.
• Automatic Wire Guide: Allows for hands-free winding, reducing manual handling.
• Automatic Wire Tension Control: Guarantees tight loops and enhances coil quality.
• Light Curtain Protection: Prioritizes operator safety.
• Straight and Flat Loop Control: Ensures the loop is straight and flat for perfect final coil shapes.

4. How does the ST Automatic Taping Machine improve coil production?
   The ST Automatic Taping Machine automates the insulation process in two simple steps, eliminating the need for hand-taping and significantly reducing labor costs. It offers precise servo motor-controlled motions to apply tape accurately, programmable tape overlap for customization, and reliable constant tape tension devices to ensure consistent, high-quality insulation on every coil.
5. Can the SCC Pre-Forming Machine handle heavy copper coils?
   Yes, the SCC Pre-Forming Machine is designed to handle coils of varying weights, including those made from heavy copper sections. Its hydraulic power ensures consistent coil formation even with heavier materials, and the process is designed to minimize stress on the tape in the corners, preserving the integrity of the coil.
6. How does the SCZ Forming Machine contribute to precision?
   The SCZ Forming Machine ensures each coil is accurately and repeatedly shaped to meet high-quality standards. It automatically forms the leg radius and corners of the coil with precise servo motor control, ensuring consistent results every time. The machine also incorporates hydraulic clamping to firmly control the wire, preventing any slippage or deformation during the forming process.
7. What benefits will my company experience by integrating CAM Innovation’s system?
   By integrating the Flat Coil Manufacturing System, your company will benefit from:

• Reduced Labor Costs: With automation handling many tasks, labor costs are significantly lowered.
• Improved Product Quality: Every machine in the system is engineered to deliver precise, high-quality coils consistently.
• Faster Production: The system’s efficiency reduces production times, increasing throughput.
• Easy Maintenance: Industrial PCs simplify system monitoring and troubleshooting, ensuring minimal downtime.

8. How much flexibility does the system offer for different production requirements?
   The system is highly flexible, particularly with features like programmable tape overlaps in the ST Automatic Taping Machine, which allows customization based on specific production needs. Additionally, the ability to handle various materials, from light to heavy copper, ensures that the system can adapt to different coil production requirements without compromising quality.
9. What safety features are integrated into the Flat Coil Manufacturing System?
   Safety is a priority in our system. The SW Automatic Winding Machine, for instance, includes light curtain protection, ensuring that operators are safeguarded during the winding process. These safety features help reduce the risk of injury while maintaining smooth, uninterrupted production.
10. How can I learn more about the Flat Coil Manufacturing System?
    To learn more about how the Flat Coil Manufacturing System can revolutionize your production processes, we encourage you to request our data sheet. Our team at CAM Innovation is also available for consultations to discuss how our system can be integrated into your operations. Contact us today to schedule a consultation and start transforming your coil manufacturing!