Butterfly Ring Taper Story

 

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A busy OEM had a bottleneck in their exciter line and their engineers were in a panic. Large metal rings with lots of break out tabs were being hand taped by a half dozen employees...

Working closely with the customer's in-house engineers, CAM's design team created a horizontal ring taping concept using 3-D mechanical design software.


 

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CWM Horizontal TIG Welder

Faster, More Accurate Welding, Automatically!
TOTAL WELDING PROCESS CONTROL!

 TIG Welder2 web

TIG saw web   TIG brush Web   TIGWelder web

  • Quick set-up centers require no special tools
  • Automatic indexing & weld cycle control
  • Easily adaptable for armature diameters/lengths
  • Saw option for cutting off coil ends
  • Programmable to reduce heat build-up
  • Machines sized for armatures up to 25,000 lbs

Automatic TIG welding is a controlled, repeatable process that provides consistent, high quality TIG welds. It simplifies welding, boosts productivity and provides you with the ability to have your operator perform other tasks while monitoring the welding process. Armatures that required hours to weld manually can be easily and quickly processed with CAM's Automatic Welding Systems. CAM offers three sizes of Horizontal welding machines and a versatile Vertical System.

Heat ARC Two Welding Modes to Better Control Heat Build-Up

Continuous Arc

Weld arc remains constant over the mica and copper as the commutator is continuously rotated. Rotation speed is increased to lessen heat effect. This is the fastest automatic welding method.

Pulsing Arc
As the armature is continuously rotated, the weld arc is adjusted automatically to low current over mica and high current over copper. Pulsing the current lessens heat build-up in the armature and reduces chances of heat damage.

 

Automatic torch movement and position control.

Optical sensor detects mica, controls current levels and counts bars.

Optional coil end cut-off saw saves time by reducing armature handling.

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